Prima Power Shear Genius provides one machine capable of transforming parts to final production stages without requiring costly material handling solutions between loading, punching, shearing, sorting, and unloading. As a result, the Shear Genius concept saves material and overall floor space, reducing investment in separate machines, tooling, and energy use.
Extensively used throughout the industrial world in varied applications such as sheet metal parts, doors, HVAC components, and electrical cabinets, the Shear Genius is the proven solution. It can be used within independent production cells, as the central unit within an automatic material handling system, and finally, up to a factory-wide FMS level.
Servo-Electric Turret Punch and Shear Technology
Servo-electric machines generally outperform hydraulic machinery when punching tonnage, speed, and accuracy are required. Energy efficiency is essential for modern production facilities, and servo-electric technology is the ideal solution for manufacturing sheet metal components, as it uses 65% less power.
In short, the Prima Power Shear Genius servo-electric technology provides:
- Outstanding overall bending results.
- Extremely high energy efficiency.
- Instant reduction in production cycle times.
- Finally, reducing the environmental footprint.
Prima Power has proven to be ahead of the market by applying servo-electric technology to its machines more than 20 years ago to provide sustainability, manufacturing efficiency, and productivity.
Prima Power Shear Genius Right-Angle Shear
Programmable blade height and automatic stroke depth adjustment are just two of the Prima Power right-angle shear’s best features. The shear blade speed is automatically selected to achieve the maximum production speed. Combined with automatic shearing modes, these features optimize the machine’s overall operation speed.
Finally, the Prima Power Shear Genius has the longest shearing blades available ( 1000 x 1500 mm ), ensuring fast and reliable part release during the following process.
Prima Power Shear Genius highlights
- Fast setup with up to 384 tools in the turret at the same time
- Up to 300 kN ( 30 ton ) punching force for demanding products
- Lowest energy consumption on the market – average power consumption 6 kVA / 5 kW
- Low maintenance cost
- High versatility
- A wide range of modular automation options can also be installed later as machine upgrades
- No skeletons, less punching scrap = savings in raw material
