Punch Genius

Punch Genius turret punch press is the latest generation from the experts in servo-electric turret punching systems, Prima Power.

Prima Power has been gathering experience in the development of turret punch presses since the early 1980s. Therefore, their knowledge helped them realize that even though modern machines are very different, the targets for the customer are generally speaking the same: ease of operation and higher productivity.

 

With this in mind, they wanted to fulfill these expectations with Punch Genius, a compact machine using a small footprint. Prima Power was, in fact, bold enough to name their machine series Genius, specifically based on real customer’s experiences and wishes. As a result, the machine offers significant advantages in productivity and operational convenience, and compatibility with several automation solutions.

 

Punch Genius turret punch is operated by a modern central control unit with a touch screen panel. As a result, the management of machine set-up and work queues is therefore made easy with the Tulus user interface. Furthermore, the NC Express CAM programming system and Tulus work perfectly combined, provide comprehensive reports on machine and production status, and be linked to the factory ERP system when required. Overall, special attention has been given to user ergonomics and user-friendliness of the control unit.

 

Modern turret punch press

 

A modern turret punch press uses numerically controlled, servo-electric axes, which as a result, offers increased energy efficiency, high operation speed in addition to low maintenance costs. Equally important, the cornerstones of the Punch Genius productivity include large tool capacity, a wide range of tools available, and easy, fast set-up change.

 

Furthermore, forming and other auxiliary work stages such as tapping and marking are other factors reducing the manufacturing cost per component.

As shown above, the Punch Genius turret punch press is, therefore, a productive and competitive manufacturing solution.

 

Prima Power Punch Genius Features

 

User-Friendly Easy Loading; Manual loading from either the A-side or B side or entirely automated by using optional automation cells

Low Power Use; Cost-efficient servo-electric punching is around 60% cheaper than other technology.

Individual Programmable Clamp Movement; Programmable Clamp Setting ( PCS ) allows 100% sheet utilization.

Scratch Free Operation; Automatic brushes move vertically from underneath to protect the back of the material during the punching or forming cycle

Upforming; 22 Tonne upforming cylinder to create forms of almost endless types

Android-based Tulus Mobile application; Provides instructions for tool set-ups and other operational tasks.

 

Tech data
Machine Type
PG1225PG1530PG1540
sheet size ( x / y )
PG1225 - 2530mm x 1270mmPG1530 - 3050mm x 1565mmPG1540 - 4050mm x 1565mm
Punching force tonnage
17, 23 or 30 tonne
Punching Stroke
Servo Electric Motor
Tooling Capacity
Up to 384 at a time
Clamps
Up to 4 clamps with CNC Programmable movement
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